Monacor DVC-4 IO Instruction Manual

www.Fisher.comFisherr FIELDVUE™ DVC6200 Digital ValveControllerThis manual applies toInstrument Level HC, AD, PD, ODVDevice Type 09Device Revision 1 &

Instruction ManualD103605X012Wiring PracticesJanuary 201510As shown in figure 2‐2, the voltage available at the instrument depends upon:D the control

Instruction ManualD103605X012IndexJanuary 2015100Output Terminal Configuration, 33Output Terminal Enable, 33Outputs, 33Burst Mode, 34HART Variable Ass

Instruction ManualD103605X012IndexJanuary 2015101SSensor Calibration, 41Serial NumberInstrument, 17Valve, 17Service Tools, 48Device Status, 48Set Poin

Instruction ManualD103605X012IndexJanuary 2015102Tvl Dev Press Fallback, 20Tvl Dev Press Fallback Time, 20Travel/Pressure Select, 18Fallback-Sensor/Tv

Instruction ManualD103605X012DVC6200 Digital Valve ControllerJanuary 2015103

Instruction ManualD103605X012DVC6200 Digital Valve ControllerJanuary 2015104Emerson Process Management Marshalltown, Iowa 50158 USASorocaba, 18087 Bra

Instruction ManualD103605X012Wiring PracticesJanuary 201511Table 2‐1. Cable CharacteristicsCable TypeCapacitance(1)pF/FtCapacitance(1)pF/mResistance(2

Instruction ManualD103605X012Wiring PracticesJanuary 201512Auxiliary Terminal Wiring Length GuidelinesThe Auxiliary Input Terminals of a DVC6200 with

Instruction ManualD103605X012Wiring PracticesJanuary 201513Ccable = the capacitance of the cable used (see table 2‐1)The following example shows how t

Instruction ManualD103605X012Wiring PracticesJanuary 201514Commissioning the Digital Valve Controller for use with the HARTTri‐Loop Signal ConverterTo

Instruction ManualD103605X012ConfigurationJanuary 201515Section 3 ConfigurationGuided SetupField Communicator Configure > Guided Setup (2‐1)To quic

Instruction ManualD103605X012ConfigurationJanuary 201516Table 3‐1. Default Detailed Setup Parameters (continued)Setup Parameter Default Setting(1)Devi

Instruction ManualD103605X012ConfigurationJanuary 201517D Description—Enter a description for the application with up to 16 characters. The descriptio

Instruction ManualD103605X012ConfigurationJanuary 201518D Input Range Lo—Permits setting the Input Range Low value. Input Range Low should correspond

Instruction ManualD103605X012ConfigurationJanuary 201519D Fallback-Sensor/Tvl Deviation—The instrument will fallback to pressure control if a travel s

Instruction ManualD103605X012DVC6200 Digital Valve ControllerJanuary 20152Contents (continued)Section 4 Calibration 37...Calibration Ove

Instruction ManualD103605X012ConfigurationJanuary 201520D EPPC Set Point—Used in conjunction with End Point Pressure Control, End Point Pressure Contr

Instruction ManualD103605X012ConfigurationJanuary 201521Control ModeD Control Mode—This displays the current control mode of the instrument. This will

Instruction ManualD103605X012ConfigurationJanuary 201522Figure 3‐2. Travel Target Versus Ranged Set Point, for Various Input Characteristics (Zero Pow

Instruction ManualD103605X012ConfigurationJanuary 201523Dynamic ResponseD SP Rate Open—Maximum rate (% of valve travel per second) at which the digita

Instruction ManualD103605X012ConfigurationJanuary 201524TuningField Communicator Configure > Manual Setup > Tuning (2‐2-4)Travel Tuning WARNING

Instruction ManualD103605X012ConfigurationJanuary 201525Table 3‐4. Actuator Information for Initial SetupActuatorManufacturerActuator Model Actuator S

Instruction ManualD103605X012ConfigurationJanuary 201526D MLFB Gain—the minor loop feedback gain for the travel control tuning set. Changing this para

Instruction ManualD103605X012ConfigurationJanuary 201527Pressure TuningD Pressure Tuning SetThere are twelve Pressure Tuning Sets to choose from. Each

Instruction ManualD103605X012ConfigurationJanuary 201528is configurable from 0% to 2%, corresponding to a symmetric window from 0% to +/-2% around the

Instruction ManualD103605X012ConfigurationJanuary 201529Zero Power Condition—The position of the valve (open or closed) when the electrical power to t

Instruction ManualD103605X012IntroductionJanuary 20153Section 1 Introduction Installation, Pneumatic and Electrical Connections, and Initial Configura

Instruction ManualD103605X012ConfigurationJanuary 201530Partial Stroke Test (PST) (Instrument Level ODV only)Field Communicator Configure > Manual

Instruction ManualD103605X012ConfigurationJanuary 201531Table 3‐7. Values for Disabling Partial Stroke Pressure LimitActuator Type Relay Type Zero Pow

Instruction ManualD103605X012ConfigurationJanuary 201532PST Enable—Yes or No. This enables or disables the Partial Stroke Test.PST Start Point—Valve O

Instruction ManualD103605X012ConfigurationJanuary 201533OutputsField Communicator Configure > Manual Setup > Outputs (2-2-6) HC, AD, PD or (2-2-

Instruction ManualD103605X012ConfigurationJanuary 201534HART Variable AssignmentsInstrument variables can be reported via four different HART variable

Instruction ManualD103605X012ConfigurationJanuary 201535Alert SetupField Communicator Configure > Alert Setup (2‐3)An alert is a notification that

Instruction ManualD103605X012ConfigurationJanuary 201536Change to HART 5 / Change to HART 7Field Communicator Service Tool > Maintenance > Chang

Instruction ManualD103605X012CalibrationJanuary 201537Section 4 Calibration 44Calibration Overview When a DVC6200 digital valve controller is ordered

Instruction ManualD103605X012CalibrationJanuary 201538Travel CalibrationIf a double‐acting relay is used, you will be prompted to run the relay adjust

Instruction ManualD103605X012CalibrationJanuary 201539Manual CalibrationTwo procedures are available to manually calibrate travel:D Analog Adjust— Thi

Instruction ManualD103605X012IntroductionJanuary 20154Figure 1‐1. FIELDVUE DVC6200 Digital ValveController Mounted on a Fisher Sliding-Stem ValveActua

Instruction ManualD103605X012CalibrationJanuary 2015402. From the adjustment menu, select the direction and size of change required to set the travel

Instruction ManualD103605X012CalibrationJanuary 201541Sensor CalibrationPressure SensorsNoteThe pressure sensor is calibrated at the factory and shoul

Instruction ManualD103605X012CalibrationJanuary 201542Supply Pressure SensorNoteSupply Pressure Sensor Calibration is not available for instrument lev

Instruction ManualD103605X012CalibrationJanuary 201543Press OK when you have read this message.3. The value of the Analog Input appears on the displa

Instruction ManualD103605X012CalibrationJanuary 201544Figure 4‐1. Relay A Adjustment (Shroud Removed for Clarity)ADJUSTMENT DISCFOR SINGLE‐ACTING DIRE

Instruction ManualD103605X012CalibrationJanuary 201545PST Calibration (ODV Instrument Level only)This procedure permits you to run the Partial Stroke

Instruction ManualD103605X012CalibrationJanuary 201546

Instruction ManualD103605X012Device Information, Diagnostics, and AlertsJanuary 201547Section 5 Device Information, Diagnostics, and Alerts55OverviewF

Instruction ManualD103605X012Device Information, Diagnostics, and AlertsJanuary 201548Service ToolsField Communicator Service Tools (3)Device StatusIn

Instruction ManualD103605X012Device Information, Diagnostics, and AlertsJanuary 201549D Variable Out of Range—This alert is active if one or more of t

Instruction ManualD103605X012IntroductionJanuary 20155Specifications WARNINGRefer to table 1‐2 for specifications. Incorrect configuration of a posit

Instruction ManualD103605X012Device Information, Diagnostics, and AlertsJanuary 201550TravelNoteThe Travel Alert Deadband applies to the Travel Deviat

Instruction ManualD103605X012Device Information, Diagnostics, and AlertsJanuary 201551Travel HistoryD Cycle Count High Alert—This alert is active if t

Instruction ManualD103605X012Device Information, Diagnostics, and AlertsJanuary 201552StatusD Calibration in Progress Alert—This alert is active when

Instruction ManualD103605X012Device Information, Diagnostics, and AlertsJanuary 201553When enabled, a partial stroke test may be initiated by the devi

Instruction ManualD103605X012Device Information, Diagnostics, and AlertsJanuary 201554D Actuator Pressure(s)D Travel/Pressure Control Configuration (a

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 201555Section 6 Maintenance and Troubleshooting66The DVC6200 digital valve control

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 201556from fire or explosion if natural gas is used as the supply medium and appro

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 201557Component ReplacementWhen replacing any of the components of the DVC6200, th

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 201558Replacing the Module BaseRefer to figure 7‐2 or 7‐4 for key number locations

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 201559I/P ConverterRefer to figure 7‐2 or 7‐4 for key number locations. The I/P co

Instruction ManualD103605X012IntroductionJanuary 20156Table 1‐2. SpecificationsAvailable MountingDVC6200 digital valve controller or DVC6215feedback u

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 2015604. Ensure that the O‐ring (key 39) and screen (key 231) stay in the module

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 201561Printed Wiring Board (PWB) AssemblyRefer to figure 7‐2 or 7‐4 for key number

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 201562X0432Figure 6‐4. Printed Wiring Board (PWB) Connections and SettingsTRANSMIT

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 201563Pneumatic RelayRefer to figure 7‐2 or 7‐4 for key number locations. The pneu

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 201564Perform the following procedure to replace the gauges, tire valves, or pipe

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 2015653. Separate the module base from the housing by performing the Removing the

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 2015665. Adjust the resistance of the 1 kilohm potentiometer until the voltage re

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 201567Table 6‐3. Instrument Troubleshooting Symptom Possible Cause Action2. Instr

Instruction ManualD103605X012Maintenance and TroubleshootingJanuary 201568DVC6200 Technical Support ChecklistHave the following information available

Instruction ManualD103605X012PartsJanuary 201569Section 7 Parts77Parts Ordering Whenever corresponding with your Emerson Process Management sales off

Instruction ManualD103605X012IntroductionJanuary 20157Table 1‐2. Specifications (continued)Lightning and Surge Protection—The degree ofimmunity to lig

Instruction ManualD103605X012PartsJanuary 201570Kit Description Part Number 5* I/P Converter KitStandard 38B6041X152    For Extreme Temperature op

Instruction ManualD103605X012PartsJanuary 201571Key Description Part Number267 Standoff (2 req’d) (DVC6205 only)271 Screen(7)287 Gasket, Housing A onl

Instruction ManualD103605X012PartsJanuary 201572Key Description Part NumberLoop Connections Terminal Box (see figure 7‐2 and 7‐4)DVC6200 and DVC6205  

Instruction ManualD103605X012PartsJanuary 201573Figure 7‐2. FIELDVUE DVC6200 Digital Valve Controller Housing AssemblyDOUBLE‐ACTING DIRECT‐ACTING REVE

Instruction ManualD103605X012PartsJanuary 201574Figure 7‐2. FIELDVUE DVC6200 Digital Valve Controller Housing Assembly (continued)SECTION A-ASECTION C

Instruction ManualD103605X012PartsJanuary 201575Figure 7‐4. FIELDVUE DVC6205 Base Unit Housing AssemblySECTION B-BSECTION H-HSECTION A-AGE40181APPLY L

Instruction ManualD103605X012PartsJanuary 201576Figure 7‐4. FIELDVUE DVC6205 Base Unit Housing Assembly (continued)SECTION C-CSCALE 2 : 1SECTION E-ESC

Instruction ManualD103605X012PartsJanuary 201577Figure 7‐4. FIELDVUE DVC6205 Base Unit Housing Assembly (continued)WALL MOUNTINGPIPE MOUNTINGGE40181AP

Instruction ManualD103605X012PartsJanuary 201578Figure 7‐5. FIELDVUE DVC6215 Remote Feedback AssemblySECTION A-AHOUSING A(USED FOR GX ACTUATOR)HOUSING

Instruction ManualD103605X012Principle of OperationJanuary 201579Appendix A Principle of OperationAA−AHART Communication The HART (Highway Addressabl

Instruction ManualD103605X012IntroductionJanuary 20158Table 1‐2. Specifications (continued)Declaration of SEPFisher Controls International LLC declare

Instruction ManualD103605X012Principle of OperationJanuary 201580Figure A‐2. Typical FIELDVUE Instrument to Personal Computer Connections for ValveLin

Instruction ManualD103605X012Principle of OperationJanuary 201581Figure A‐3. FIELDVUE DVC6200 Digital Valve Controller Block DiagramE1361INPUT SIGNAL4

Instruction ManualD103605X012Principle of OperationJanuary 201582

Instruction ManualD103605X012Field Communicator Menu TreesJanuary 201583Appendix B Field Communicator Menu TreesThis section contains the Field Commun

Instruction ManualD103605X012Field Communicator Menu TreesJanuary 201584Function/Variable See FigureLo Limit/Cutoff Point B-6, B-8Lo Limit/Cutoff Sele

Instruction ManualD103605X012Field Communicator Menu TreesJanuary 201585Figure B-1. Hot Key Hot Key1 Instrument Mode2 Change Instrume

Instruction ManualD103605X012Field Communicator Menu TreesJanuary 201586Figure B-5. Manual Setup > Mode Protection (2-2-1) and Manual Setup > In

Instruction ManualD103605X012Field Communicator Menu TreesJanuary 201587Figure B-6. Manual Setup > Travel/Pressure Control (2-2-3)Manual Setup1 Mod

Instruction ManualD103605X012Field Communicator Menu TreesJanuary 201588Figure B-7. Manual Setup > Tuning (2-2-4) through Manual Setup > Outputs

Instruction ManualD103605X012Field Communicator Menu TreesJanuary 201589Figure B-8. Alert Setup (2-3)Electronics1 Drive Signal Alert Enable2-3-1Alert

Instruction ManualD103605X012Wiring PracticesJanuary 20159Section 2 Wiring Practices22Control System Requirements There are several parameters that s

Instruction ManualD103605X012Field Communicator Menu TreesJanuary 201590Figure B-9. Calibration (2-4)Calibration1 Travel Calibration2 Relay Adjust3 Se

Instruction ManualD103605X012GlossaryJanuary 201591GlossaryAlert PointAn adjustable value that, when exceeded,activates an alert.AlgorithmA set of log

Instruction ManualD103605X012GlossaryJanuary 201592Cycle Counter AlertChecks the difference between the Cycle Counterand the Cycle Counter Alert Point

Instruction ManualD103605X012GlossaryJanuary 201593HART (acronym)The acronym HART stands for HighwayAddressable Remote Transducer.HART Universal Revis

Instruction ManualD103605X012GlossaryJanuary 201594Minimum Closing TimeMinimum time, in seconds, for the travel todecrease through the entire ranged t

Instruction ManualD103605X012GlossaryJanuary 201595Set Point Filter Time (Lag Time)The time constant, in seconds, for the first‐orderinput filter. The

Instruction ManualD103605X012GlossaryJanuary 201596Travel DeviationThe difference between the analog input signal(in percent of ranged input), the “ta

Instruction ManualD103605X012IndexJanuary 201597IndexAActuator Compatibility, 7Actuator Style, 28Alert Record Full Alert, 51Alert Record Not Empty Ale

Instruction ManualD103605X012IndexJanuary 201598Travel History, 51Diagnostic Data Available Alert, 52Diagnostic in Progress Alert, 52Diagnostics, 52Pa

Instruction ManualD103605X012IndexJanuary 201599Input Range Lo, 18Input Signal, 6Installation, 3Instrument Level, Capabilities, 4Instrument Mode, 16In